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Jason, is it not possible to make a tool steel part that has the same looseness that a MIM part has? Can tool steel not be made "drop in"?
It probably is possible but that kind of misses the point. The difference, once again, will come down to cost of the components. As soon as you move from a $0.10 or $1 MIM (or whatever) sear to a tool steel part that cost say $10, even with "loose" tolerances, your price point is becomes harder and harder to achieve. No apply that same comparison to all the parts in the gun.
Rob, what you want isn't unreasonable... although as I've mentioned it may be hard to achieve at your $1000 price point. The most challenging aspect, as is so clearly evidenced in this thread, is getting everyone else to agree with you (the proverbial you) and your choices for the spec's while still making it profitable for a manufacture to bring such a product to market.
And that is yet another fine example of why the custom gun industry exists. As I said earlier mass marketed guns are built just for that, the masses. By functional definition when one has refined there tastes, desires, needs, wants, etc. to a point that they cannot buy said item off the shelf they go to a specialist, a custom gunsmith in this example.
I maybe trying to put to simple of a point on all this but as I see it what you want can exist but you'll have to source it (like through a custom maker) as opposed to being able to walk into your local shop and find your version of perfect waiting in the showcase for you.
And, just in case anyone has forgot, "cheap, fast, good... pick any two".
Gentlemen, while we do appreciate the contributions and participation in this discussion I can see this thread not staying on task.
Since this is a forum
for, about, and dedicated to custom pistols, and in all honesty this thread probably doesn’t fit to begin with, let’s keep the discussion focused to the original question of:
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Would it really be that difficult for a factory to produce a pistol with a forged frame and slide, tool steel parts, and get it out the door for $1k+/-?
I can see this thing veering off track so let’s keep the discussion focused on and about the possibilities (or lack thereof?) of such a gun/price point, please. Thanks.