Ever since I got a job working for Bruce Gray at Grayguns I have had an interest in learning to build 1911's. While my day to day tasks involve action work on modern combat handguns (mostly Sigs and Hks) the 1911 platform holds a certain fascination for me. When this project came in and needed to be done I asked Bruce to use the build to train me on the finer points of building a great 1911 (or 2011 in this case). I was most interested in proper barrel fitting and action work. I have helped Bruce build a couple 1911's over the last few months but this was my first solo build. Everything except for the welding and part of the 50lpi serrations on the back of the slide were done on my own (with direction from Bruce of course).
This started as an STI 2011 frame kit and oversized slide (completely blank except for adjustable sight cut), Barsto barrel, and mostly STI small parts.
You'll have to excuse the pics, I was using a point and shoot that didn't always focus in the right spot and a cheap light box setup and I couldn't find anything handy to prop up the gun with...
I left the top and bottom a matte bead blast finish while polishing the flats on the slide and frame with a nice grain texture. I finished the gun myself with our in-house bluing but after the customer runs it for a while and decides if he wants to make any changes it will be sent for a salt bath nitride finish.
Perhaps the most interesting part of the build is the Grayguns signature hardtail conversion. We do this on most of our high end custom 1911 pistols. Besides just looking cool it has a very practical advantage in making it nearly impossible for someone to fail to engage the grip safety when preparing to fire regardless of how high they like to grip the frame or the shape/size of their hands.
Since the customer is a good friend of the shop, we felt comfortable playing a little joke and accenting the lettering on the barrel in a very distinctive hot pink Gunkote. This of course is easily removed if he doesn't want to keep it
Before I blued the gun I assembled it and ran about 40 rounds through it without a problem which is really the important part
Constructive criticism is of course greatly appreciated...